So today I'm at school and brought my intake manifold to clean out my egr ports, so I'm drilling and got all of the cleaned up then I look into the runners and relized that I drilled through the ports and into the runners, the holes are not that big but will this cause any problems?
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These are the rules. Read them. Live by them.
1) Absolutely NO flaming! "Flaming" is an outright attack on a member. ALL questions are encouraged to be asked here, no matter how basic. Members with over 30 posts will be subject to a ONE WEEK ban if caught flaming in this forum (and yes, moderators can read deleted posts). Members with under 30 posts will be subject to a ONE DAY ban.
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unexpected egr port cleaning problem
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i m thinking to clean my egr ports later on, i know its better to take out the im to clean the ports, if i remove the im do i still have to drill out the ports? if i dont remove the im to clean the ports, where does all the dirty stuffs and cab cleaner goes when u spary down to the ports? will that clog up the engine?
how hard is it to remove the im? any1 have wirte up for that? i found write for clean the ports but not remove im.Last edited by Sleeper00; 06-05-2009, 02:10 PM.
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To the OP, those holes being oversized is a good thing like what was stated already!
^If you remove the IM, you'll still have to drill the service plugs, but you will do a much better job, not get shavings in the motor, and be able to do a full IM cleanout. IM removal is not the hardest thing, but it's involved. Maybe look through a Haynes manual or start looking @ the engine and what's around it.
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Originally posted by Sleeper00 View Posthow to do a full im cleanout, like egr ports and what elses that needs to be clean while the im is out? thankx
Once you have the intake manifold off you are going to have to drill or knock out the EGR port plugs. There should be seven ports, six on top and one on the side (opposite of the EGR valve).
After you have all of the plugs removed (as well as the EGR valve), start the cleaning process.
And a lot of members (myself included) have been installing removable EGR plugs so we can easily clean it out whenever we want. Something you might want to think about as well.
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Yes those are the regular EGR port plugs that are pressed in place. Those you have to either drill out or use a slide hammer to pull/knock them out, a real pain.
Here shows the ports tapped for the removable plugs.
And here are the plugs on my intake, I used larger ones for mine:
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Originally posted by frootloops View PostYes those are the regular EGR port plugs that are pressed in place. Those you have to either drill out or use a slide hammer to pull/knock them out, a real pain.
Here shows the ports tapped for the removable plugs.
And here are the plugs on my intake, I used larger ones for mine:
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Originally posted by Sleeper00 View Postwhere i can buy those plugs and how does it put on?
As for places to get them, I know there are some sellers on eBay. Just do a search for pipe plugs. You can also go to your local hardware store and find them. I got mine from Fastenal.
Installing them requires a bit of work because you need to tap the EGR port holes with a correct sized tap.
Here is the entire thread about this subject.
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