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    ENG: DIY polishing small parts with a dremel

    don't expect to be good at polishing your first few times, you have to get a feel for it and train your eyes to see imperfections.

    things you'll need:
    dremel tool
    sand paper (320g, 400, 600, 1000)...........you'll want a dust mask and latex gloves
    metal polish
    scissors & tape
    cotton cloth
    drill & buffing wheels


    this is to show you how to give tiny and complex pieces a detailed polishing. you could use the dremel to polish big things, but it isn't very practical. in my opinion, it is good for detailed work that can't be done with an electric sander.
    another thread on polishing

    in the pic below, you have the basic tools that come with a dremel, 2 barrel sanders and the felt polishing bit.....the other is a small metal rod that i made to fit the dremel (this piece is important for the fine details).

    note:the sanding drums that come with the dremel are to course to polish with


    this is what the part looks like to start.


    first, take a piece of 320g sand paper and cut it about this big (see below).


    roll it on in a directional way (like in the pic) so it won't fly off the first time you touch it to the metal.


    then secure it with tape. wrapping the tape also in a directional way.


    on with the sanding. don't let the dremel sit still while sanding, keep it moving you can deform the metal or eat pits into it.
    use the slowest speed it's fast enough
    use the dremel just like you would a pencil in art class shading in a shadow....in a back and fourth even motion.
    here is what it looks like after all pits are sanded out with 320g (note: the end is not sanded because it will be covered by a hose.)


    to put sand paper on the rod, put a little piece of tape to hold it steady, then wrap it on and tape it down.


    now sand with the 400, this is what it will look liike after


    don't forget to use the different size drums with each step.
    now 600...and what it should look like


    and finally the 1000g (the more time you spend on this step the better) you can continue with finer grits if you wish.


    on to buffing with metal polish (lots of buffing time is the key)


    i use every buffing wheel i have for any advantages one may have over another


    tape a piece of cotton cloth to the little rod and use it to buff in areas the wheels couldn't reach



    later.
    Last edited by TypeG; 07-17-2008, 10:03 PM.
    Avoiding dirt at all costs


    #2
    after buffing this piece six ways to sunday, this is what i got:





    different piece




    a starter i did using the dremel method and an orbital sander (below)


    the power steering pump


    other sanding shots



    later.
    Last edited by TypeG; 07-17-2008, 10:19 PM.
    Avoiding dirt at all costs

    Comment


      #3
      Holy fuck dude!

      Comment


        #4
        Originally posted by Ralphie
        Holy fuck dude!
        x2!!!

        So thats partly how you get your internals and such so clean... BTW, what parts did you polish? Nice work and thanks for sharing some beauty secrets.
        Fix your Computer!

        Originally posted by MikeW
        D, I'm a fanciful motherfucker. My ish is clean, quick, plush, mature and sophisticated.

        ┌─┐
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        ಠ_ರೃ

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          #5
          that shits hot..and to answer the other person's question..i believe the first piece is the thermostat housing..cuz it looks like an ECT sensor screwed into the side...not sure abt the second piece..but u can tell the thermostat housing is attached to it..
          Last edited by TypeG; 08-04-2008, 10:19 PM.

          Comment


            #6
            i think i'm blinded...
            Yeah, Preludes

            Originally posted by deevergote.
            Why can't people just search OT to see if someone else posted the same random thread?

            Comment


              #7
              Originally posted by Masamune
              x2!!!

              So thats partly how you get your internals and such so clean... BTW, what parts did you polish? Nice work and thanks for sharing some beauty secrets.
              no problem.

              the 1st piece is the elbow that the upper radiator hose goes onto.
              the 2nd is the thermostat housing. later.
              Avoiding dirt at all costs

              Comment


                #8
                Great diy! Have you done anything with your sunroof wind deflector?

                Comment


                  #9
                  Very Nice. Will do when I do that engine swap
                  (RIP)1993 LX Sedan
                  Frost White Crew Member #36

                  JDM Beating Stick Owner #1
                  My (old) Ride

                  Comment


                    #10
                    mad skilz...........maaaadddd skilz



                    http://www.cb7tuner.com/vbb/showthread.php?t=22013
                    cb7tuner.com Cleveland division

                    Comment


                      #11
                      Originally posted by Prez808
                      Great diy! Have you done anything with your sunroof wind deflector?
                      do you mean the plastic one or the metal flap in the run channel? if it's the metal one i think it is already polished, though i bet i could improve it some. later.
                      Avoiding dirt at all costs

                      Comment


                        #12
                        someone apperantly has way to much time on their hands and i love that

                        the build and demise
                        buy stuff i want a new car

                        Comment


                          #13
                          Perfection does not exist , but with TypeG's polishing skills , it will definitely exist.

                          1993 Honda Accord LX 2004-2009
                          1996 Honda Civic LX 2009-2012
                          2012 Kia Optima LX 2012-2013
                          2010 Honda Accord EX-L V6 2013-2018
                          2007 Honda Fit Sport 2017-2017
                          2018 Honda Accord EX-L 2.0T 2018-20XX






                          Comment


                            #14
                            excellent stuff as always.

                            I'll have to give it a shot when i get my car back
                            my kitted cb7


                            Soarer Source | The Home Of The Toyota Soarer and Lexus Sc300 sc400

                            Comment


                              #15
                              *bows down* the bling bling guru has done it again....as always nicely detailed with great results...Type G

                              Click ^^^ for MR Thread
                              Originally posted by steelbluesleepR
                              by the way, arguing on the net is like womens basketball, even if you win, no one cares.

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