Originally posted by evil_demon_01
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To scribe an accurate TDC mark on the flywheel (or where I would put it, on the crankshaft pulley) you need to find TDC for the number one piston. To do that, you need to use a device called a "dead stop", which is a spark plug that has a metal rod welded onto it that sticks into the cylinder far enough to stop the piston before it reaches the top of its travel. Using the deadstop in combination with a protractor bolted onto the crankshaft pulley, it is possible to find the actual spot on the crankshaft rotation that that piston #1 is at TDC. Then you can mark the crankshaft pulley with paint for tdc, and use that as the timing mark instead of a mark on the flywheel. Of course, you could then transfer a mark to the flywheel again once you have a correct mark on the crankshaft pulley.
If someone wants to know how, use the search function on my screen name and the term "dead stop" and you will find a longer post. If you really are planning on doing it from my instructions, write me back (pm me) and I'll go over it again to make sure it all is right. I learned it from the book 4 stroke engine tuning by A. Bell.



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