Originally posted by Size9zombie
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I've never actually looked at the backside of a CB bumper. Interesting to see that they even have the lines for the round EDM fogs... and the side intersection lights (that what they're called?). Were the side lights even standard on any CBs?

I wasn't sure how best to approach this, so I decided to play it safe by drilling a bunch of dots to connect. I thought I was being extra safe by drilling a bit inside the given lines, but that later proved to be exactly as far as I ever wanted to go.



Lots of slow, careful filing later, and I couldn't be more proud of how nice my lines turned out. The '90/'91 harness I already had on hand needs a bit of work, and I'll get some edge trim to fill in the gap around the lenses.

Front end's turning out amazing, if I do say so myself! Looks aggressive, yet at the same time still pretty factory.

And finally, after literal years of on-and-off with the polishing, the intake manifold is finally done. It's far from perfect thanks to all the tight spaces, but I'm happy with it. Here it is after the final 10,000 grit sanding.

I went at it a bit with some polishing compound from a Harbor Freight kit, but it wasn't making much of a difference, so only the main visible surfaces on the tops of the plenum and runners were done before I gave it up. Here's yet more engine mock-up to see where I'm at parts-wise, and aside from a couple seals I want to replace, I don't appear to be missing anything.


I really liked this shot, so I put a cheesy filter on it.

I put the car back on stands to hunt down a metallic scraping I was getting. Turned out to just be the little clips in the calipers. Frustratingly, though, this driver wheel bearing has an insane amount of play. I don't know how I never noticed this, considering how many times I've had the wheels off. I got a bit into disassembly, but then stopped at this rounded-off bolt. I am so annoyed at having to maintain this stupid hub-over-rotor system. Since the brakes are good (if you ignore the massive lip on the rotor), my plan before now was to ride out what I've got, and then convert to ROH as soon as any maintenance came up. I'm tempted to add it to the list of pre-dyno tasks and do it now, but a simple bearing swap is cheap and I need to get this car on the road...

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